Photonics Wet Processing Solutions

Precision Wet Processing for Advanced Photonics

Photonic integrated circuits are being rapidly scaled due to their superior data transfer speeds and energy efficiency compared to metal interconnects. Photonics fabs increasingly have unique wet processes to give a competitive edge to their products driven by the need of critical interfacial engineering while using chemically sensitive materials.

RENA is vendor of record for wet process solutions to key photonics fabs globally. We enable photonics fabs by providing a service to plan the required wet processes for manufacturing a product and pairing them with the most cost-effective equipment and chemical solutions that scale.

Challenges in Photonics Processing

Photonics are widely moving away from standardised wet processes seen in Silicon fabs. This is being driven by increase of material diversity pushing conventional approaches to their limits. Typical challenges include:

Minimising solvent usage for resist strip
and metal lift off
Anisotropic etching where precise
patterning is required
Isotropic etching where a surface topography
needs stability
Scaling beaker-based R&D to scalable
industrial equipment
Drying fragile wafers

RENA Approach: Controlled Wet Processing

RENA addresses these challenges by rethinking wet processing as a controlled and highly engineered process step. Our approach is based on:

Improved handling for fragile compound semiconductor substrates
Precise control of chemical interactions at the wafer surface
Optimized fluid dynamics to ensure uniform treatment across all wafers
Process integration tailored to photonics device requirements

This enables consistent results in terms of surface quality, selectivity, and reproducibility—key factors for scalable photonics production.

Core Capabilities

Lift-Off and Resist Removal

Batch metal lift-off and resist removal engineered for damage-free processing of fragile wafers. RENA’s patented hardware designs have near zero maintenance requirements and save thousands of litres of solvents during their lifetime compared to single wafer processes

Etching and Structuring

Our batch processing platforms enable high-uniformity wet etching for:

III-V mesa structures
Undercuts and 3D geometries
Metal layers and complex stack systems

In addition, RENA develops selective etching approaches that allow controlled processing across different materials within a single structure.

Surface Conditioning and Cleaning

RENA offers optimized cleaning solutions for compound semiconductors such as InP and GaAs.

Post-CMP and post-EPI cleaning processes are designed to remove residues while preserving surface integrity. Surface roughness and stoichiometry remain unchanged, ensuring stable optical properties.

Surface Passivation and Repair

Wet chemical passivation processes can be used to reduce vacancy defects and repair damage caused by dry etching. This contributes to improved device performance and long-term stability.

Advanced Material Processing

RENA supports specialized processes such as porous material formation, enabling new functionalities in photonic devices.

Materials Expertise

Our processes are developed and validated for key photonics materials, including:

Indium Phosphide (InP)
Gallium Arsenide (GaAs)
Germanium (Ge)
Silicon Nitride (SiN)
Silicon (Si)

Process Portfolio

Unique Photonics Solutions

RENA solutions are specifically designed to overcome common limitations in photonics wet processing:

Surface roughness control: Optimized chemistries ensure smooth surfaces even after oxide removal
Uniformity: Advanced batch processing guarantees consistent results across wafers
Particle control: Minimized redeposition through optimized flow and rinsing strategies
Selectivity: Tailored processes for multi-material stacks
Process stability: Reproducible results for high-yield manufacturing

RENA Wet Processing Steps for Photonics

The covered range of wet processing steps required in photonics manufacturing:

RCA and Piranha cleaning
Buffered oxide etching (BOE) and anisotropic etching
Surface smoothening
Photoresist stripping
Marangoni drying for residue-free wafer surfaces

Applications

RENA wet processing solutions support a wide range of photonics applications:

Optical transceivers
Silicon photonics integration
Laser diodes (InP, GaAs)
Waveguides and modulators
Sensor and LiDAR technologies

Why RENA

RENA combines equipment engineering with deep process expertise in wet chemistry. Our solutions are designed for industrial production, with a strong focus on uniformity, surface quality, and reliability.

Get in Touch

If you are working on photonics devices and facing challenges in wet processing, we are ready to support you.

Contact our experts to discuss your application or request a process evaluation.

Frequently Asked Questions

It is the use of liquid chemicals to clean, etch, strip, develop, or otherwise prepare wafers and device surfaces during photonics fabrication.

Photonic devices are very sensitive to surface contamination, residue, and damage, so wet steps help control yield, optical loss, and device uniformity.

Common steps include wafer cleaning, wet etching, photoresist stripping, oxide removal, metal lift-off, and surface activation or preparation before later steps.

Yes, it is central in advanced packaging, photonics, MEMS, RF, and compound semiconductor production because many key removal and preparation steps still depend on liquid chemistry.